forked from EFeru/hoverboard-firmware-hack-FOC
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Src/bldc.c
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229
Src/bldc.c
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/*
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* This file has been re-implemented FOC motor control.
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* This control method offers superior performanace
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* compared to previous cummutation method. The new method features:
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* ► reduced noise and vibrations
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* ► smooth torque output
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* ► improved motor efficiency -> lower energy consumption
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*
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* Copyright (C) 2019 Emanuel FERU <aerdronix@gmail.com>
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*
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* This program is free software: you can redistribute it and/or modify
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* it under the terms of the GNU General Public License as published by
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* the Free Software Foundation, either version 3 of the License, or
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* (at your option) any later version.
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*
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* This program is distributed in the hope that it will be useful,
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* but WITHOUT ANY WARRANTY; without even the implied warranty of
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* MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the
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* GNU General Public License for more details.
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*
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* You should have received a copy of the GNU General Public License
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* along with this program. If not, see <http://www.gnu.org/licenses/>.
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*/
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#include "stm32f1xx_hal.h"
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#include "defines.h"
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#include "setup.h"
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#include "config.h"
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// Matlab includes and defines - from auto-code generation
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// ###############################################################################
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#include "BLDC_controller.h" /* Model's header file */
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#include "rtwtypes.h"
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extern RT_MODEL *const rtM_Left;
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extern RT_MODEL *const rtM_Right;
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extern DW rtDW_Left; /* Observable states */
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extern ExtU rtU_Left; /* External inputs */
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extern ExtY rtY_Left; /* External outputs */
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extern DW rtDW_Right; /* Observable states */
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extern ExtU rtU_Right; /* External inputs */
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extern ExtY rtY_Right; /* External outputs */
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// ###############################################################################
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static int16_t pwm_margin = 100; /* This margin allows to always have a window in the PWM signal for proper Phase currents measurement */
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uint8_t ctrlModReq = CTRL_MOD_REQ;
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int16_t curL_phaA = 0, curL_phaB = 0, curL_DC = 0;
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int16_t curR_phaB = 0, curR_phaC = 0, curR_DC = 0;
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uint8_t errCode_Left = 0;
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uint8_t errCode_Right = 0;
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volatile int pwml = 0;
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volatile int pwmr = 0;
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extern volatile adc_buf_t adc_buffer;
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extern volatile uint32_t timeout;
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uint8_t buzzerFreq = 0;
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uint8_t buzzerPattern = 0;
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static uint32_t buzzerTimer = 0;
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uint8_t enable = 0;
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static uint8_t enableFin = 0;
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static const uint16_t pwm_res = 64000000 / 2 / PWM_FREQ; // = 2000
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static uint16_t offsetcount = 0;
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static int16_t offsetrl1 = 2000;
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static int16_t offsetrl2 = 2000;
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static int16_t offsetrr1 = 2000;
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static int16_t offsetrr2 = 2000;
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static int16_t offsetdcl = 2000;
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static int16_t offsetdcr = 2000;
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float batteryVoltage = BAT_NUMBER_OF_CELLS * 4.0;
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//scan 8 channels with 2ADCs @ 20 clk cycles per sample
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//meaning ~80 ADC clock cycles @ 8MHz until new DMA interrupt =~ 100KHz
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//=640 cpu cycles
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void DMA1_Channel1_IRQHandler(void) {
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DMA1->IFCR = DMA_IFCR_CTCIF1;
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// HAL_GPIO_WritePin(LED_PORT, LED_PIN, 1);
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// HAL_GPIO_TogglePin(LED_PORT, LED_PIN);
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if(offsetcount < 2000) { // calibrate ADC offsets
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offsetcount++;
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offsetrl1 = (adc_buffer.rl1 + offsetrl1) / 2;
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offsetrl2 = (adc_buffer.rl2 + offsetrl2) / 2;
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offsetrr1 = (adc_buffer.rr1 + offsetrr1) / 2;
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offsetrr2 = (adc_buffer.rr2 + offsetrr2) / 2;
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offsetdcl = (adc_buffer.dcl + offsetdcl) / 2;
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offsetdcr = (adc_buffer.dcr + offsetdcr) / 2;
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return;
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}
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if (buzzerTimer % 1000 == 0) { // because you get float rounding errors if it would run every time
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batteryVoltage = batteryVoltage * 0.99f + ((float)adc_buffer.batt1 * ((float)BAT_CALIB_REAL_VOLTAGE / (float)BAT_CALIB_ADC)) * 0.01f;
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}
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// Get Left motor currents
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curL_phaA = (int16_t)(offsetrl1 - adc_buffer.rl1);
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curL_phaB = (int16_t)(offsetrl2 - adc_buffer.rl2);
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curL_DC = (int16_t)(adc_buffer.dcl - offsetdcl);
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// Get Right motor currents
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curR_phaB = (int16_t)(offsetrr1 - adc_buffer.rr1);
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curR_phaC = (int16_t)(offsetrr2 - adc_buffer.rr2);
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curR_DC = (int16_t)(adc_buffer.dcr - offsetdcr);
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// Disable PWM when current limit is reached (current chopping)
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if(ABS(curL_DC * MOTOR_AMP_CONV_DC_AMP) > DC_CUR_LIMIT || timeout > TIMEOUT || enable == 0) {
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LEFT_TIM->BDTR &= ~TIM_BDTR_MOE;
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//HAL_GPIO_WritePin(LED_PORT, LED_PIN, 1);
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} else {
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LEFT_TIM->BDTR |= TIM_BDTR_MOE;
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//HAL_GPIO_WritePin(LED_PORT, LED_PIN, 0);
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}
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if(ABS(curR_DC * MOTOR_AMP_CONV_DC_AMP) > DC_CUR_LIMIT || timeout > TIMEOUT || enable == 0) {
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RIGHT_TIM->BDTR &= ~TIM_BDTR_MOE;
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} else {
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RIGHT_TIM->BDTR |= TIM_BDTR_MOE;
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}
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//create square wave for buzzer
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buzzerTimer++;
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if (buzzerFreq != 0 && (buzzerTimer / 5000) % (buzzerPattern + 1) == 0) {
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if (buzzerTimer % buzzerFreq == 0) {
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HAL_GPIO_TogglePin(BUZZER_PORT, BUZZER_PIN);
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}
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} else {
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HAL_GPIO_WritePin(BUZZER_PORT, BUZZER_PIN, 0);
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}
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// ############################### MOTOR CONTROL ###############################
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int ul, vl, wl;
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int ur, vr, wr;
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static boolean_T OverrunFlag = false;
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/* Check for overrun */
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if (OverrunFlag) {
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return;
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}
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OverrunFlag = true;
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/* Make sure to stop BOTH motors in case of an error */
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enableFin = enable && !errCode_Left && !errCode_Right;
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// ========================= LEFT MOTOR ============================
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// Get hall sensors values
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uint8_t hall_ul = !(LEFT_HALL_U_PORT->IDR & LEFT_HALL_U_PIN);
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uint8_t hall_vl = !(LEFT_HALL_V_PORT->IDR & LEFT_HALL_V_PIN);
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uint8_t hall_wl = !(LEFT_HALL_W_PORT->IDR & LEFT_HALL_W_PIN);
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/* Set motor inputs here */
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rtU_Left.b_motEna = enableFin;
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rtU_Left.z_ctrlModReq = ctrlModReq;
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rtU_Left.r_inpTgt = pwml;
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rtU_Left.b_hallA = hall_ul;
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rtU_Left.b_hallB = hall_vl;
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rtU_Left.b_hallC = hall_wl;
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rtU_Left.i_phaAB = curL_phaA;
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rtU_Left.i_phaBC = curL_phaB;
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rtU_Left.i_DCLink = curL_DC;
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/* Step the controller */
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BLDC_controller_step(rtM_Left);
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/* Get motor outputs here */
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ul = rtY_Left.DC_phaA;
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vl = rtY_Left.DC_phaB;
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wl = rtY_Left.DC_phaC;
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errCode_Left = rtY_Left.z_errCode;
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// motSpeedLeft = rtY_Left.n_mot;
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// motAngleLeft = rtY_Left.a_elecAngle;
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/* Apply commands */
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LEFT_TIM->LEFT_TIM_U = (uint16_t)CLAMP(ul + pwm_res / 2, pwm_margin, pwm_res-pwm_margin);
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LEFT_TIM->LEFT_TIM_V = (uint16_t)CLAMP(vl + pwm_res / 2, pwm_margin, pwm_res-pwm_margin);
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LEFT_TIM->LEFT_TIM_W = (uint16_t)CLAMP(wl + pwm_res / 2, pwm_margin, pwm_res-pwm_margin);
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// =================================================================
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// ========================= RIGHT MOTOR ===========================
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// Get hall sensors values
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uint8_t hall_ur = !(RIGHT_HALL_U_PORT->IDR & RIGHT_HALL_U_PIN);
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uint8_t hall_vr = !(RIGHT_HALL_V_PORT->IDR & RIGHT_HALL_V_PIN);
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uint8_t hall_wr = !(RIGHT_HALL_W_PORT->IDR & RIGHT_HALL_W_PIN);
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/* Set motor inputs here */
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rtU_Right.b_motEna = enableFin;
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rtU_Right.z_ctrlModReq = ctrlModReq;
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rtU_Right.r_inpTgt = pwmr;
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rtU_Right.b_hallA = hall_ur;
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rtU_Right.b_hallB = hall_vr;
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rtU_Right.b_hallC = hall_wr;
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rtU_Right.i_phaAB = curR_phaB;
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rtU_Right.i_phaBC = curR_phaC;
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rtU_Right.i_DCLink = curR_DC;
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/* Step the controller */
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BLDC_controller_step(rtM_Right);
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/* Get motor outputs here */
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ur = rtY_Right.DC_phaA;
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vr = rtY_Right.DC_phaB;
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wr = rtY_Right.DC_phaC;
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errCode_Right = rtY_Right.z_errCode;
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// motSpeedRight = rtY_Right.n_mot;
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// motAngleRight = rtY_Right.a_elecAngle;
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/* Apply commands */
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RIGHT_TIM->RIGHT_TIM_U = (uint16_t)CLAMP(ur + pwm_res / 2, pwm_margin, pwm_res-pwm_margin);
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RIGHT_TIM->RIGHT_TIM_V = (uint16_t)CLAMP(vr + pwm_res / 2, pwm_margin, pwm_res-pwm_margin);
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RIGHT_TIM->RIGHT_TIM_W = (uint16_t)CLAMP(wr + pwm_res / 2, pwm_margin, pwm_res-pwm_margin);
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// =================================================================
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/* Indicate task complete */
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OverrunFlag = false;
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// ###############################################################################
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}
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